Orange EV electric trucks reach milestone with over 10 million operating hours

Fleet longevity, zero battery thermal events, and 97% average uptime highlight Orange EV's industry-leading performance.

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An example of an Orange EV electric yard tractor hauling a trailer.
An example of an Orange EV electric yard tractor hauling a trailer.
Orange EV

Orange EV continues to be a leader in the battery-electric commercial vehicle market, with the announcement that its terminal truck fleet has surpassed 10 million operating hours.

To date, over 1,600 fully electric Orange EV yard tractors have been deployed in 40 states as well as four Canadian provinces. The company estimates that these customers have saved around $100 million in fuel and maintenance costs, which is expected given that BEVs, both passenger and commercial, have fewer moving mechanical parts overall. 

[Related: YMX Logistics, Orange EV announce North American partnership]

What's more, buying often pricey diesel fuel and DEF is simply no longer necessary as fleets have eliminated around 200,000 tons of C02 emissions. 

Since delivering its first truck in 2015, Orange EV's North American fleet has logged nearly 27 million miles, with 340 customers reporting 97% average uptime. Impressively, several trucks have exceeded 30,000 hours of use and remain in service, with some nearing 10 years on their original LFP batteries. With over 10 million working hours under the trucks' belt, the company has reported zero battery thermal events (aka fires), setting a new benchmark for durability in electric fleets.

[Related: Orange EV and OptiGrid launch the 'Orange Juicer' battery-integrated DC fast charger]

As our sister site CCJ reported last summer, electrified yard tractors have taken the lead in the battery-electric commercial vehicle market, accounting for roughly 2.82% of the total yard tractor fleet.

"They have proven to be high performing, cost effective, and operationally superior to their diesel-powered counterparts," according to a CALSTART report published last summer. "Similar to ZE cargo vans, ZE yard tractors face relatively few barriers to adoption and are ideal for fleets due to their low mileage duty cycles, quick return on investment, and controlled operating environment where infrastructure can be more easily installed and managed." 

Jay Traugott has covered the automotive and transportation sector for over a decade and now serves as Senior Editor for Clean Trucking. He holds a drifting license and has driven on some of the world's best race tracks, including the Nurburgring and Spa. He lives near Boulder, Colorado and spends his free time snowboarding and backcountry hiking. He can be reached at [email protected].

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The following survey was sent as a link in an email cover message in February 2023 to the newsletter lists for Overdrive and CCJ. After approximately two weeks, a total of 176 owner-operators under their own authority, 113 owner-operators leased or assigned to a carrier and 82 fleet executives and 36 fleet employees from fleets with 10 or more power units had completed and submitted the questionnaire for a total of 407 qualified responses. Cross-tabulations based on respondent type are provided for each question when applicable.
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