Daimler Truck, Keyou partner on hydrogen combustion trucks with 2027 launch target

Hydrogen-fueled versions of Daimler's existing heavy-duty platforms could offer fleets another pathway to reduce emissions while using familiar engine technology.

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Mercedes-Benz Actros L 1848 tractor converted to run on hydrogen.
Mercedes-Benz Actros L 1848 tractor converted to run on hydrogen.
Daimler Trucks

What you need to know:

  • Daimler Truck and KEYOU plan to launch hydrogen combustion trucks in 2027 using existing Mercedes-Benz truck platforms
  • The companies are developing hydrogen internal combustion engine trucks for heavy-duty and long-haul freight applications
  • The trucks will use converted diesel engine technology, allowing fleets to benefit from familiar vehicle designs and service networks
  • The partnership expands options for truck decarbonization, alongside battery-electric trucks and hydrogen fuel cell vehicles

The race is on in Europe to bring heavy-duty hydrogen combustion trucks to market.

Last week, Volvo Group and Cespira signed an agreement to advance hydrogen-powered engine technology for Volvo's 13-liter truck engine platform.

And now, Daimler Truck and German hydrogen engine specialist KEYOU have announced the signing of an agreement to bring hydrogen internal combustion engine trucks to market, targeting commercial deployment beginning in 2027. 

[Related: Despite Trump-era policies, hydrogen industry regroups and bets on heavy-duty growth]

The partnership will focus on adapting Daimler Truck's existing heavy-duty truck platforms and engine technology to run on hydrogen, offering fleets another zero-tailpipe-CO2 option alongside battery-electric and fuel cell vehicles.

"The road freight transport sector requires different drive solutions for different applications. Hydrogen can be used to power both fuel cells and internal combustion engines," said Andreas Gorbach, member of Daimler Truck's Board of Management responsible for Truck Technology. "By working with KEYOU, we are partnering with a specialized company to bring hydrogen combustion technology to market quickly and efficiently."

Under the agreement, Daimler Truck plans to supply Mercedes-Benz Actros L 1848 tractor units and engines based on its existing 12.8-liter platform. KEYOU will convert the diesel engines to operate on hydrogen using its proprietary "KEYOU-inside" technology, while external partners will handle vehicle integration.

Daimler Trucks' 12.8-liter platform converted to operate on hydrogen using proprietary 'KEYOU-inside' technology.Daimler Trucks' 12.8-liter platform converted to operate on hydrogen using proprietary "KEYOU-inside" technology.Daimler Trucks

The resulting vehicle, branded as the KEYOU HICE.40, is designed for 40-ton gross vehicle weight applications. According to the companies, the truck is expected to deliver up to 350 kW of power and a driving range of as much as 650 kilometers (~403 miles) using 350-bar compressed hydrogen storage.

[Related: Hydrogen combustion could drive down hydrogen costs]

Rather than developing hydrogen combustion technology entirely in-house, Daimler is fully utilizing KEYOU's expertise in converting proven production engines for hydrogen use. The companies said the approach is intended to accelerate commercialization while reducing development complexity.

For fleets, hydrogen combustion engines could offer several advantages compared with fuel cell systems. The technology uses a conventional engine architecture, allowing manufacturers to leverage existing vehicle designs, production facilities, and service networks. The companies also highlighted the technology’s robustness, lower system complexity, and suitability for applications where payload capacity is critical.

"The partnership with Daimler Truck is an important step for us to bring our KEYOU-inside technology into industrial application," said Thomas Korn, CEO and co-founder of KEYOU. "Together, we can significantly accelerate the development and scaling of hydrogen-based drive solutions in the commercial vehicle sector and thus make a tangible contribution to decarbonizing heavy-duty transport."

[Related: Mahle CEO: "We will fail if we don't use blue hydrogen"]

KEYOU will market the completed trucks directly to customers and is expected to support efforts to expand hydrogen refueling availability. The companies also plan to explore how existing service and maintenance networks can support long-term vehicle uptime and fleet operations.

Daimler reiterates that it continues to pursue a multi-technology strategy for truck decarbonization, investing in battery-electric, fuel cell, and hydrogen combustion. While battery-electric trucks are expected to serve a large share of freight applications, the company still sees hydrogen-powered technologies as complementary options for demanding long-haul and high-utilization operations.

Jay Traugott has covered the automotive and transportation sector for over a decade and now serves as Senior Editor for Clean Trucking. He holds a drifting license and has driven on some of the world's best race tracks, including the Nurburgring and Spa. He lives near Denver, Colorado and spends his free time snowboarding and backcountry hiking. He can be reached at [email protected].

Hydrogen Fuel Cell & BEV Survey
The following survey was sent as a link in an email cover message in February 2023 to the newsletter lists for Overdrive and CCJ. After approximately two weeks, a total of 176 owner-operators under their own authority, 113 owner-operators leased or assigned to a carrier and 82 fleet executives and 36 fleet employees from fleets with 10 or more power units had completed and submitted the questionnaire for a total of 407 qualified responses. Cross-tabulations based on respondent type are provided for each question when applicable.
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